Hydrogen synthesizer part 1

1,904 views · Published 5 January 2018 · 51:14 · Indexed 29 October 2026

Channel: NOBOX7 · 2018 · Science & Technology

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Support this channel on Patreon  https://www.patreon.com/user?u=3620781 The following are possible reactions of aluminum with water:
 2Al + 6H2O = 2Al(OH)3 + 3H2 (1)
 2Al + 4H2O = 2AlO(OH) + 3H2 (2)
 2Al + 3H2O = Al2O3 + 3H2 (3)
The first reaction forms the aluminum hydroxide bayerite (Al(OH)3) and hydrogen, the second
reaction forms the aluminum hydroxide boehmite (AlO(OH)) and hydrogen, and the third
reaction forms aluminum oxide and hydrogen. All these reactions are thermodynamically
favorable from room temperature past the melting point of aluminum (660 o
C). All are also
highly exothermic. From room temperature to 280 o
C, Al(OH)3 is the most stable product, while
from 280-480 o
C, AlO(OH) is most stable. Above 480 o
C, Al2O3 is the most stable product (3).
See the Appendix I for a more thorough review of the thermodynamics of aluminum-water
reactions.
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Table I: Thermodynamics of the aluminum-water reaction. [The thermodynamic parameters as a
function of temperature were calculated using HSC Thermodynamic Software, Version 4.1.]
2/3Al + 2H2O = 2/3Al(OH)3 + H2(g)
T ΔH ΔS ΔG o
C kJ/mol H2 J/K kJ/mol H2
0 -277 26.2 -284
100 -284 3.29 -285
200 -291 -12.1 -285
The reaction thermodynamics shown in Table I indicate that aluminum should spontaneously
react with water. However, in practice a piece of aluminum dropped into water will not react
under room temperature conditions, or even with boiling water. This is because the aluminum
has a thin coherent, adhering layer of aluminum oxide, Al2O3, on its surface and this alumina
layer prevents the reaction. So the key to inducing and maintaining the reaction of aluminum
with water at room temperature is the continual removal and/or disruption of the hydrated
alumina layer.
Organizations that are currently involved with the development of aluminum-water systems for
the production of hydrogen are listed in Appendix II.
Reaction-Promoting Approaches:
Hydroxide Promoters:
A number of U.S. patents describe the use of hydroxides, primarily sodium hydroxide (NaOH),
to promote aluminum-water reactions (4-8). There are two pertinent technical references on this
subject. The first is by Belitskus (9). Here, experiments were described in which aluminum
specimens including a cylindrical block, uncompacted powders, and pellets of various densities
were reacted with aqueous solutions of sodium hydroxide at different concentrations to produce
hydrogen gas at temperatures near room temperature. The formation of sodium aluminate was
observed, as well as the regeneration of sodium hydroxide via the precipitation of aluminum
hydroxide. Stockburger et.al. (10) described hydrogen generators in which aluminum was
reacted with an aqueous solution of 5.75 M sodium hydroxide.
The types of reactions found to occur between aluminum, sodium hydroxide, and water are
shown below:
2Al + 2NaOH + 2H2O = Na2Al2O4 + 3H2 (4)
2Al + 6NaOH + xH2O = Na6Al2O6 + xH2O + 3H2 (5)
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2Al + 2NaOH + 6H2O = 2NaAl(OH)4 + 3H2 (6)
 2NaAl(OH)4 = 2NaOH + 2Al(OH)3

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